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Technical Talk -> How to ... step by step.How to... use TuneECU with TB - Jack-Be-Quick Front Bracket
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Topic : Jack-Be-Quick Exhaust Elbows (Catalyst Replacement)
 Author 
Post  
 VABird 
Jupiter
Reg. Date : 28/09/2014
Posts : 1,373
Location : BEDFORD, Virginia, United States
Posted : 19 Apr 2016 - 21:09   Post title : Jack-Be-Quick Exhaust Elbows (Catalyst Replacement)
 
If your new JBQ exhaust elbows were purchased with a Jack-Be-Quick lifting system, you should remove exhaust and catalytic converter first, install the Jack-Be-Quick lifting system, then reinstall the exhaust with the JBQ exhaust elbows.
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Follow factory shop manual instructions in section "Fuel System /Engine Management -Exhaust System" for removal of mufflers (silencers) and catalytic converter (catalyst box).
"The catalyst box is secured to the frame by a single fixing on the right hand side, and is located on a stud and grommet on the left hand side." ______________________________________
It may be necessary to loosen the entire header pipe to allow the catalytic converter to slide off the stud on the left hand side of the frame. ______________________________________
The elbows fit easily into a new muffler end. Since the clamps on the stock system may have crushed in the slotted ends of the header pipes and the mufflers, it may be necessary to carefully open the ends to allow your new JBQ elbows to fit. A snug fit is best, but use caution not to damage the gasket.
Inspect the gaskets from the stock setup, and replace if necessary.
Short end of elbow fits into muffler, long end into header pipe.
There are many variations in fueling/mufflers/air filtration. The test bike ran well with the stock map utilizing stock mufflers and stock air filter or K&N replacement filter.

 
The ride may be fun, but in the Great Scheme of things, it really is about the destination! John 3:16